Since our establishment in 2003, we have continually expanded our production capabilities to meet the growing demand for high-quality turf solutions. Our Beijing facility, covering over 14,000 square meters, is equipped with advanced machinery, including five tufting machines and two coating machines, enabling us to produce up to 5 million square meters of turf annually. Our production process is designed for efficiency and precision, covering every step from raw material storage to final product shipment. We prioritize quality at every stage, with strict adherence to ISO9001 standards. Each square meter of turf is meticulously inspected, and we maintain comprehensive quality records for full traceability, ensuring that our products meet the highest standards of excellence.
Beyond production, we invest in innovation through our dedicated R&D center, which allows us to create customized turf solutions tailored to specific project requirements. This commitment to innovation and quality has positioned Torchgrass as a trusted partner in the artificial turf industry.
Tufting Machines
To ensure the highest quality in our artificial turf, we utilize tufting machines from leading manufacturers A+P (Germany) and COBBLE (UK). What sets these machines apart is their advanced, fully automated servo motor control system. This technology allows for precise regulation of yarn feeding and needle bed movement, achieving an exceptional level of accuracy. This precision ensures that every inch of our artificial turf has uniform fiber distribution, resulting in a stable and consistent product that meets our rigorous quality standards.
Back Coating Machines
We rely on advanced coating technology from Australia's CTS, a leader in the industry. These coating machines are engineered with multiple infrared preheating units and extensive multi-stage ovens, which are key to achieving a consistent and uniform adhesive application. This level of precision not only ensures the even coating of our artificial turf but also significantly enhances its durability and lifespan. Additionally, the CTS system excels in maintaining precise temperature control throughout the process, keeping it within a tight margin of ±0.5°C, which is critical for producing high-quality turf that meets our exacting standards.
Turf Fiber Preparation
Fiber Spooling and Yarn Mounting
Tufting
Mid-Process Turf Quality Inspection
Back Coating
Finished Products Inspection
Finished Product Packaging and Inventory Management